Hi Alexander.

2012/11/10 Alexander Chemeris <alexander.chemeris@gmail.com>
Hi Andrey,

On Fri, Nov 9, 2012 at 9:55 PM, Andrey Sviyazov <andreysviyaz@gmail.com> wrote:
> I got two UmTRXv2 and both with the problems of inaccurate assembling.

I wonder, do they do at least visual inspection of boards after
assembly? This again reminds us that we have to create a test
procedure for the fab before we start manufacturing in quantities. If
you're a community member who could contribute to the test procedure -
we would greatly appreciate that (mention on the web-site, t-shirt,
even free hardware).
 
I am afraid that I didn't understood what do you mean.


I'm willing to try a simple semi-automated visual testing - make
pictures of all boards and then subtract them from a reference one. If
performed well, we should clearly see all errors on the resulting
picture. The only question is how hard is it to "perform well".
 
Do you mean to design some tooling and firmware/software for testing?
 

> 1st Thomas sent to me and 2nd was new and clear (say, virgin).
>
> Thomas said about power supply symptoms few days ago.
> I fixed assembling error in DC/DC - power coil (L37) was 90 degrees rotated.
> It was too big surprise for me, because I replaced all components around
> coil before I saw that it soldered incorrect.
> Anyhow,This board began to work, but LMS2 still didn't hears SPI and didn't
> work.

Do you think it's a result of bad soldering and rework might help?
 
I'll try to fix LMS2. It is doable for me because required just warm up board and to push LMS2 a little bit.
  

> Also I found that mashine lost one 0.1uF cap (C86-1) near LMS1, but it was
> easily to fix.
> LMS1 and all other parts, seems working fine.
>
> Second board programmed and working, but FPGA too hot and 3.3V loaded a lot.

You think the FPGA itself is broken?
 
If everything work, then extra current goes inside FPGA chip.
So, yes, I'm sure, almost.
 

> Seems, I have to find BGA reworking station to fix both boards finally.
> Also needed new Spartan-6 FPGA for replace.
> Alexander, do we have spare on hands?

Nothing on hands. We should check with Andrew Karpenkov and his
connections at InlineGroup - they should have a stock of those chips
and a BGA reworking station. E.g. they repaired our blown SP-605.
 
It would be fine, if InlineGroup can repair this board.
I know that without FPGA repair station I can easy to damage PCB and I want to do it.
At least we need to order FPGA with lead solder balls to make repair at lower tem.

Best regards,
Andrey Sviyazov.